常温长效奶生产设备及无菌保障系统工艺(中英)

Asepsis milk under normal temperature equipment

and asepsis safeguards system technics brief introduction

 To produce asepsis milk that can be preserved under normal temperature, its shelf-life span is the most headachy problem to every dairy factory. How to keep food fresh longer? Through over 2 years research and practice, we resolve this difficult problem at last.

    We adopt international advanced asepsis processing system to manufacture a variety of asepsis milk equipment, its high reliability and convenient automation control and easy operation and low maintenance cost are distinct virtues, most importantly, our products guarantee supremely stable and longer fresh-keeping period. Using our product line to producing the asepsis milk, low investment and take effect quickly, products have good taste. Using our product and cooperated with related equipment they can produce various kinds of liquid milk and beverage, such as soybean milk, apricot kernel milk, peanut milk, fruit juice milk, fruit beverage, acid emulsion, condiments.

    At present, a lot of enterprise received remarkable economic benefit from the product line. One of the dairy factory in shanxi province, after investment in November 2001, disposal 2T milk increase to about 15T everyday, the factory have about 1000 cows.  The cows are producing about 10T milk everyday. Original the factory can producing 1-2T pasteurise sterilize milk. The milk products  could get fresh-keeping  2  days in 0-8℃, the rest of the milk to producing powdered milk, but the powdered milk is poor sales and overstock, squeeze turnover of funds, Nowadays, it conquered the difficulty, Speed up  recycling funds. Also the long expiry date, Sales became relatively easy, increased sales volume continuously,

    Increased the economic benefit. There are about 100 product lines steady running in all parts of the country at the moment.

1. The product line main characteristic

a. Low investment: like producing pasteurize milk common factory, invest about￥500, 000. They can produceaseptic plastic pouch ---- soft packing bagging milk under normal temperature.

b. Function complete: They can producing pastrurised sterilize products, “UHT” super high temperature sterilize products; they can produce various kinds of milk, soybean milk, beverage, condiments, etc.

c. Sterilizing excellent results: adapting international advanced temperature control technique, the accuracy±0.1, heatingcurve smoothing, heating effect reliability, after treatment the materiel have morbidezza mouth feel, purity and tasty, keep original food value, heat transport complete., to utmost conserve energy.

d. Technical supremely stable: from sterilizer to asepsis packing machine, through asepsis tank, make the whole system keeping positive pressure status, guarantee material after packing still commercial asepsis, guarantee the products quality.

f.  Asepsis packing machine adapting international advanced asepsis processing technology, convenient automation control, easy operation, stable property, low maintenance cost.

2. The product line main equipment and specification

a. Homogenizer

b. Sterilizer: have plate and tubular two-type sterilizer, semi-automatic control or full automatic control.

c. Asepsis tank: no materiel back flow, to prevent materiel overheating guaranteed high quality, low investment.

Direct connected: request sterilizer handling capacity is matching with asepsis packing machine, invest so much money.

d. Three types sepsis packing machine: SYBW-2000 type, SYBW-3000 type, and SYBW-6000 type.

3. Standard layout and specification

    Many auxiliary equipment, such as air-free compressor, valve, pipefittings, required more than 5.5kg boiler pressure when arrived equipment. Steam volume 80kg/h, disinfectant 150kg/h, compressed air: 0.7Mpa dry air without oil, air wastage: 1.25m3/min.

4.  Asepsis milk under normal temperature technological process 

5. The asepsis soft packing production line

Homogenizer		Sterilizer		Asepsis Tank		Aseptic  Package Machine