APQP实例

Q@x K+K2Az#BYX01、准备阶段（phase1, preparation）$ [: `) U( K1 m( E% G& m/ v9 H
$r[&p#s,iQ0a'S0⑴ 设计目标 (design targets)): @. n8 }: O6 X# H食品伙伴个性空间^ H'Fz?)HRx~
⑵ 质量、可靠性目标(quality and reliability targets)1 M, ~. g2 U. t; |5 X

t,N2jS}m Ui"]a0⑶ 初始物料清单(preliminary material list)食品伙伴个性空间xK.o!J(v&@
⑷ 初始工艺流程(preliminary process flowchart)
(` \ATrg#?0⑸ 产品先期策划(advanced quality planning)' A- F4 y& }0 o! d
OSa3XF+N*P0⑹ 供方产品开发人员、设备合格确认(supplier certification of involved design and production facilities)- E* _  a" [" m  a7 U
|R(}8IHrOw0⑺ 供方管理支持 (supplier management commitment)* w) ~$ @/ K6 M7 H+ |+ ?食品伙伴个性空间)i']8WJ)E|F4j6{
⒉  产品设计、开发确认
4o6Uk2K9E g!U0⑴ 设计DFMEA(Design FMEA)- X/ _  i8 H2 c5 F
%ta;``6j0⑵ 制造设计、装配设计、实验设计(design for manufacturing、design for assembly、design for test )
#GO6j3G#aL*h1F0⑶ 设计评审确认（design reviews and verification）   ⑷ 样品制作控制计划（prototype control plan）7 y* b3 M9 e: h9 X* P
4Z K1ow#K `*C0⑸ 工程图纸、规范制定（drawings and specification modifications）食品伙伴个性空间g3_'w@wN3f/J4U
⑹ 物料规范（material specification）6 z! x9 p' u% J1 f5 B& @
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?4MI2i#H _Q0⑺ 工程图纸、规范的更改（drawings and specification for product and processes）- E5 W% c0 @2 }8 L食品伙伴个性空间&l/|/I7qui
⑻ 产品及制作工艺的特殊参数确定（special characteristics for product and processes）* n: j$ \( v% ]5 J- |, t* H  }" J食品伙伴个性空间0d5[S(Hv
⑼ 检查、实验设备及制作工具、设备要求（inspection test equipment and tools manufacturing equipment requirements）$ w% }* S, v6 L# h0 `9 m食品伙伴个性空间 v4t$}a}
⑽ 实验计划（out-going test plan）
.lY_2Y4S'n0⒊  工艺设计、开发确认(process design and development verification)5 _  z" C( C! F, Q% U食品伙伴个性空间~1C VQ%Me
⑴ 产品工艺评审(product flow review)! B0 c8 U/ S$ V& Q! P
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A0⑵ 工艺流程图(process flow chart)
.~]N7Elx4b0⑶ 生产布置及主要参数控制一览表(production lay-out and characteristics)& k3 ]3 A9 R0 @
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YIP;n0gH)GuM0⑷ 工艺设计FMEA(process FMEA)5 w" `0 ~# ^* Z3 J- _, a- l# Q
mjz:ZMv0H#q0⑸ 投产前的产品控制计划(control plan for pre-launch)- S! m& C% n, H5 |7 @5 ~. e
wUz*S5H(]0⑹ 作业指导书的制定(process instruction)食品伙伴个性空间5kd k/\Y
⑺ 测量系统分析(analysis plan for measurement system)/ ^  b! F. r# [9 W
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c nw&d`$T7{'T/d0⑻ 初始工序能力研究(preliminary process capability study plan)
^u7xR5C0⑼ 包装规范(packaging assessment)- j: O# K& t) `. \5 V  y4 [) t9 y
,IM;Hc O0⒋  产品工艺有效性验证(product and process validation)! b$ z9 D: O& d. s( n食品伙伴个性空间J ak1a(g:yU4f
⑴ 试产计划(production trials)
8E)Iqf{0⑵ 测试系统评估(measurement system assessment)
0]9v3S_0yhx0⑶ 实际工序能力研究(process capability)食品伙伴个性空间dB n
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⑷ 生产件批准(production part approval)食品伙伴个性空间4X)?-?C8Jst9N
⑸ 试产工艺评估(process audit)食品伙伴个性空间A!c.DmqS_
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⑹ 包装评估(packaging assessment)/ E! L+ B; w' _
&BEf[3b0⑺ 正式控制计划完成(production control plan)* @) S9 N- j* }( ^7 q+ ^9 Z7 a' L
_"arf:{0⑻ 产品策划文件完成客户供方签字确认(production quality planning sign-off)9 i5 E4 U2 J* C6 R8 Y
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`D#D0⑼ 零件在客户产品上应用合格批准(joint application approval)8 i: r6 O, V8 B/ Z  A, B( {食品伙伴个性空间4g*_9R
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⑽ 客户、供方协商的PPM值(PPM co-operation)8 ~, a2 K+ _# E( P7 B
&?H;?"]1d8P0⒌  客户反馈及改善对策(feed-back and corrective actions)
y(csB5Ms3fO'X0⑴ 变差数量的减少(variation reductions)
:p4x*R7LFx,eF&Z-`0⑵ PPM管理运用(PPM management)食品伙伴个性空间.q2V/V h)J`k^7g
⑶ 客户组装现场反馈及改善要求(fcr)3 m- n+ v3 D. i9 T' J食品伙伴个性空间i;t/^B U}
⑷ 8D报告完成(8D reporting)